Engineering Reference

Bronze 954

Machining data for Bronze 954 (Aluminium Bronze) — material group, hardness, machinability rating, recommended cutting speeds and equivalent designations.

Data verified 2026-09-29 · based on n/a — industry comparison scale, no governing standard

Quick Answer

Bronze 954 has a machinability rating of 60 % and a hardness of 170 HB. Typical roughing speed is 200–400 SFM, finishing 300–500 SFM. It belongs to material group N.

General Information

Material groupN — Non-ferrous
Sub-groupCopper alloy, aluminium bronze
Hardness170 HB
Tensile strength760 MPa (110 ksi)
Machinability60 %
Density7.45 g/cm³

Cast aluminium bronze with strength approaching steel, excellent wear and cavitation resistance, and good corrosion behaviour in seawater. Used for pump impellers, valves, worm gears and bearing cages. It machines noticeably harder than tin bronze because of the hard intermetallic phases.

Cutting Speed Recommendations

Operation[5]Speed range (carbide)[5]
Turning — roughing200–400 SFM (60–120 m/min)
Turning — finishing300–500 SFM (90–150 m/min)
Milling200–400 SFM
Drilling (HSS)60–110 SFM

Speeds are surface feet per minute with carbide tooling; millimetre equivalents are in brackets. These are typical catalogue ranges, not a specification. Depth of cut, feed, insert grade, coolant and machine rigidity all shift the correct value — start at the low end.

Equivalent Designations

Standard[3]Designation[3]
AISI/SAEC95400
UNSC95400
ASTMB505
DIN2.0975 (CuAl10Fe)
Common nameAMS 4590

Cross-standard correspondence is approximate. Verify against the governing specification before substituting one designation for another.

Chemical Composition

Element[1]Content (%)[1]
Cu≥83.0
Al10.0–11.5
Fe3.00–5.00
Ni≤1.50
Mn≤0.50

Composition limits per the governing specification for this grade. Ranges shown are the specification window, not a typical analysis.

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Machining Notes

Cast aluminium bronze with strength approaching steel, excellent wear and cavitation resistance, and good corrosion behaviour in seawater. Used for pump impellers, valves, worm gears and bearing cages. It machines noticeably harder than tin bronze because of the hard intermetallic phases.

What Machinability Rating Means

The rating compares how easily a material cuts against AISI 1112 free-machining steel, which is defined as 100%. It folds together chip formation, surface finish, tool wear and power consumption into one number — it is a shop-floor comparison, not a physical property.

Two consequences follow. First, ratings from different sources differ by roughly ±10%, because each was measured under different conditions. Second, a high rating does not mean the material is soft: gray cast iron rates 70% and machines easily because the graphite breaks chips, while pure copper rates only 20% and is soft but gummy.

Use the rating to compare two candidate materials, not to predict a cutting speed. For speeds, use the table above and your own tooling catalogue.

Frequently Asked Questions

What is the machinability rating of Bronze 954?
60 %, on the scale where AISI 1112 free-machining steel is 100%. Values above 100% mean the material cuts more easily than the reference steel; values below mean it is harder to cut. The rating is a comparison scale, not a physical property, so sources differ by roughly ±10%.
What cutting speed should I use for Bronze 954?
Typical ranges are 200–400 SFM (60–120 m/min) for rough turning and 300–500 SFM (90–150 m/min) for finishing, with milling around 200–400 SFM. These are starting points only — the correct value depends on the insert grade and coating, the depth of cut, rigidity of the setup, coolant and the machine. Start at the low end and increase until tool life or finish degrades.
What is the equivalent of Bronze 954 in other standards?
See the Equivalent Designations table above. Cross-standard correspondence is approximate: alloys within a designation are close but not guaranteed interchangeable, because each standard specifies its own composition ranges and tolerances. Verify against the specific specification before substituting.
What material group is Bronze 954?
N — Non-ferrous, sub-group Copper alloy, aluminium bronze. Material groups — P, M, K, N, S and H — classify materials by machining behaviour so that insert grades can be selected by group rather than by individual alloy.

Related

Value Sources

Each data column on this page is tied to the source it came from. The numbers in square brackets correspond to the table headers above.

#SourceTypeRevision / method
[1]Chemical composition limitsstandardn/a — composition limits are taken from whichever specification applies to the grade — source
[2]Values computed from the nominal figurederivedMetric equivalents and any converted values are computed at build time; source values are the inch/imperial figures.
[3]Equivalent international designationsstandardn/a — correspondence table, not a revisioned document — source
[4]Machinability rating (AISI 1112 = 100%)standardn/a — long-established industry comparison scale — source
[5]Recommended cutting speed rangesstandardn/a — typical catalogue ranges with no single revision — source

Data Sources

StandardRevisionWhat it covers on this page
Machinability rating, AISI 1112 = 100%n/a — industry comparison scale, no governing standardthe machinability column
Tooling manufacturer cutting-speed recommendationsn/a — typical catalogue rangesthe cutting speed table
Grade specifications (ASTM / EN / DIN / JIS)n/a — see the individual grade specification (ASTM, EN or DIN)composition limits and equivalent designations

Cross-checked against:

Cutting speeds vary with tooling and setup. The ranges shown are starting points for carbide tooling — confirm against the insert manufacturer's recommendation for the specific grade and geometry before production use.

Accuracy and use. The values on this page are compiled from the published standards and cross-checked sources listed above. Where values are derived, the derivation is stated. No warranty, express or implied, is made as to the accuracy or completeness of this information, and no liability is accepted for any loss or damage arising from its use. Engineering reference data is provided for guidance in preliminary work — before a value is used for design, fabrication or acceptance testing, verify it against the current revision of the governing standard and against your own inspection. The user assumes all risk and responsibility in connection with the use of this information.

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