Engineering Reference

Surface Finish Chart

Achievable surface roughness by machining process — Ra in micrometres and microinches, with the ISO grade number for each range.

Data verified 2026-09-29 · based on ISO 4287:1997

Quick Answer

Ra is the arithmetic mean roughness, in micrometres. Turning spans the widest range of any process — about 0.4 to 6.3 µm depending on feed and tool — while grinding reaches 0.1 to 1.6 µm and superfinishing goes below 0.1 µm. The finer the finish, the more the process costs.

Surface Roughness by Process

Process[5]Ra min
µm[4]
Ra max
µm[4]
Rz min (est.)
µm[3]
Rz max (est.)
µm[3]
Ra min
µin[2]
Ra max
µin[2]
ISO grade[1]Typical use[4]
Flame cutting #12.550502004921.97e+03N8–N6Thermal cut edge; scale and dross dominate
Plasma cutting #6.32525.2100248984N9–N7Cleaner than flame cutting, still a thermal edge
Laser cutting #3.212.512.850126492N10–N8Fine kerf; striations on the cut face
Waterjet cutting #3.212.512.850126492N10–N8No heat-affected zone; taper on thick sections
Sawing #12.52550100492984N8–N7Coarse stock preparation only
Shearing #6.32528.35112.5248984N9–N7Sheet edges; rollover and a rough fracture face
Sand casting #12.55062.52504921.97e+03N8–N6As-cast surface; usually machined all over
Investment casting #3.212.514.456.25126492N10–N8Much finer than sand; often used near-net
Die casting #1.66.36.425.263248N11–N9Good as-cast finish from a polished die
Hot forging #12.55062.52504921.97e+03N8–N6Scale and draft; machined where it matters
Cold drawing (bar) #0.83.23.614.431.5126N12–N10Smooth, accurate stock for screw machines
Extrusion #1.66.37.228.3563248N11–N9Longitudinal lines along the extrusion direction
Planing / shaping #3.212.512.850126492N10–N8Large flat surfaces; interrupted cuts
Drilling #1.66.36.425.263248N11–N9Depends heavily on feed and point geometry
Milling #0.86.33.225.231.5248N12–N9Face and peripheral milling
Turning #0.46.31.625.215.7248N12–N9Widest range of any single process
Boring #0.41.61.66.415.763N12–N11Improves roundness and finish over drilling
Broaching #0.41.61.87.215.763N12–N11Keyways, splines, internal profiles
Reaming #0.41.61.66.415.763N12–N11Sizing and finishing a drilled hole
Gear hobbing #1.66.36.425.263248N11–N9Generates the tooth flanks in one pass
Gear grinding #0.21.6187.8763N12–N11Finish after heat treatment; corrects distortion
Surface grinding #0.21.6187.8763N12–N11Flat surfaces to tight tolerance
Cylindrical grinding #0.11.60.583.9463N12–N11Shafts and bores; the standard precision finish
Centerless grinding #0.11.60.583.9463N12–N11High-volume production of cylindrical parts
Honing #0.050.40.32.41.9715.7N12–N12Cylinder bores; controlled cross-hatch
Lapping #0.0250.40.16252.60.98415.7N1–N12Flatness and finish achieved together
Superfinishing #0.0120.10.0840.70.4723.94N1–N12Bearing surfaces; removes the amorphous layer
Polishing #0.0120.10.0840.70.4723.94N1–N12Appearance rather than geometry — no size control
Electropolishing #0.0250.40.13752.20.98415.7N1–N12Chemical smoothing; deburrs and passivates together
EDM (die sinking) #0.43.221615.7126N12–N10Hard materials; recast layer must be removed
Wire EDM #0.21.6187.8763N12–N11Through-features in hardened material
Shot blasting #1.612.5862.563492N11–N8Surface preparation; also induces compressive stress
Roller burnishing #0.050.40.32.41.9715.7N12–N12Cold-works the surface; no material removed

Ranges are typical for the process under normal conditions. Feed rate is the dominant control in turning and milling — halving the feed roughly halves Ra. Tool wear, built-up edge, vibration and material all shift the result, so treat these as achievable ranges rather than guarantees.

What Ra Actually Measures

Ra is the arithmetic mean of the absolute deviation of the profile from its mean line, measured over a sampling length. It is the most widely specified roughness parameter because it is stable and easy to measure.

Its weakness is that it says nothing about the shape of the profile. A surface with many small scratches and one with a few deep valleys can have the same Ra while behaving completely differently in sealing, fatigue and wear. Where that matters, specify Rz as well — Rz is the peak-to-valley height and is far more sensitive to isolated features.

Ra is not the same as Rz, and the ratio between them is not a constant — it runs around 4 for turned surfaces and 5 to 7 for ground ones. Use the Ra to Rz calculator for an estimate, but specify the parameter you actually intend to inspect.

The ISO Grade Numbers

ISO 4287 assigns roughness grades N1 to N12, in steps of √10 in Ra:

N1 = 0.025 µm · N5 = 0.4 µm · N7 = 1.6 µm · N9 = 6.3 µm · N12 = 50 µm

N7 (Ra 1.6 µm) is the most commonly specified grade on drawings, because it is achievable by ordinary turning and milling without special measures and is fine enough for most running fits.

Grades finer than N5 usually require a finishing operation — grinding, honing or lapping — and each step down costs disproportionately more. Specify the coarsest grade the function allows.

Frequently Asked Questions

What is Ra in surface finish?
The arithmetic mean roughness — the average absolute deviation of the profile from its mean line over a sampling length, in micrometres. It is the most commonly specified roughness parameter.
What is the difference between Ra and Rz?
Ra is the average deviation from the mean line; Rz is the average peak-to-valley height. Ra is stable and widely used, while Rz is more sensitive to isolated peaks and better at predicting sealing and fatigue performance.
What surface finish can turning achieve?
About 0.4 to 6.3 µm Ra, the widest range of any single process. The finish is dominated by feed rate — halving the feed roughly halves Ra — with tool nose radius, material and rigidity also contributing.
What is a 1.6 surface finish?
Ra 1.6 µm, which is ISO grade N7 — the most commonly specified grade on engineering drawings. It is achievable by ordinary turning and milling and is fine enough for most running and sliding fits.
How do I convert Ra to microinches?
Multiply by 39.37. Ra 1.6 µm is about 63 µin. Microinch values are still common on North American drawings, so it is worth checking which unit a specification uses.
Is a finer surface finish always better?
No. Finer finishes cost disproportionately more, and very smooth surfaces can have higher friction because they adhere over a larger real contact area. Specify the roughness the function requires — sealing, fatigue life, appearance or fit — rather than the finest achievable.

Related

Value Sources

Each data column on this page is tied to the source it came from. The numbers in square brackets correspond to the table headers above.

#SourceTypeRevision / method
[1]ISO grade numberderivedN grade assigned in steps of √10 in Ra, from N1 = 0.025 µm to N12 = 50 µm.
[2]Microinch conversionderivedµm × 39.37.
[3]Rz estimated from RaderivedRz ≈ Ra × a process-dependent ratio, taken as 4 for turning and milling, 5 for grinding, 6–7 for honing, lapping and polishing. Rz and Ra are independent measurements — this column is an estimate for comparison only, not a substitute for specifying and measuring the parameter you need.
[4]Achievable roughness ranges from standard machining handbooksstandardn/a — typical ranges, not a revisioned specification — source
[5]ISO 4287 — Geometrical product specifications: Surface texture, profile methodstandardISO 4287:1997 — source

Data Sources

StandardRevisionWhat it covers on this page
ISO 4287 — Surface texture, profile methodISO 4287:1997the Ra parameter definition and the N grade series

Cross-checked against:

Derived values — the following values on this page are calculated, not taken directly from the standard:

ValueHow it is derived
Microinch valuesµm × 39.37, recomputed at build time for every row.
Rz estimatesRa × a process-dependent ratio between 4 and 7. Approximate: the real ratio depends on the profile shape, which Ra does not describe.
ISO grade numbersN grade assigned in steps of √10 in Ra, from N1 = 0.025 µm to N12 = 50 µm.

Ranges are typical for normal conditions. Feed rate, tool wear, vibration and material all shift the achievable finish, and Ra alone does not describe the profile shape.

Accuracy and use. The values on this page are compiled from the published standards and cross-checked sources listed above. Where values are derived, the derivation is stated. No warranty, express or implied, is made as to the accuracy or completeness of this information, and no liability is accepted for any loss or damage arising from its use. Engineering reference data is provided for guidance in preliminary work — before a value is used for design, fabrication or acceptance testing, verify it against the current revision of the governing standard and against your own inspection. The user assumes all risk and responsibility in connection with the use of this information.

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